Full-Race 2015-2016 Ford F-150 & Raptor 3.5L EcoBoost Intercooler Kit

Experience unparalleled cooling performance with the Full-Race V2 Intercooler – the most advanced, highest-flowing charge air cooler (CAC) ever developed for the 2015-2016 Ford F-150 3.5L EcoBoost trucks. 

Featuring aerospace-grade construction and CFD-optimized end tanks for the EcoBoost engine, this intercooler supports 700+hp airflow rates with minimal pressure drop and is fully compatible with a variety of aftermarket bumper, winch, or other front-end upgrades.

Application List

• 2015-2016 Ford F-150 Ecoboost 3.5L

• Enhanced Cooling Efficiency: The Full-Race Intercooler dramatically improves cooling efficiency by lowering Inlet Air Temperatures (IAT) by over 90° compared to OEM intercoolers, which can reach up to 220°F at max load. This significant reduction in temperature helps maintain near-ambient air intake levels, effectively preventing engine knock and enhancing overall performance.
• Optimized Design: With aerodynamically cast end tanks and a 70% larger internal flow area over stock, the Full-Race design optimizes airflow and cooling performance, and limits pressure drops to <1psi at 700+hp airflow rates.
• Designed for Durability: Constructed with TIG-welded end tanks and a high-strength, hand-fabricated steel lower support beam, this intercooler is built to last under tough conditions, unlike the OEM intercooler which is little more than an aluminum core that's been affixed to a couple of plastic end tanks.
• Front-End Upgrade Compatibility: Unlike the OEM intercooler, the Full-Race kit supports various front-end upgrades, such as a steel bumper, bull bar, snowplow, and virtually any other form of F-150 front-end upgrades.
• Easy Installation: Straightforward installation and retains the OEM sensors and purge solenoid fittings.
• Warranty: Your investment is protected with a comprehensive one-year warranty against manufacturing defects, providing you with peace of mind and assurance in your purchase.

Full-Race High-Flow Front Mount Intercooler Core: The intercooler core boasts a flow rate exceeding 1000cfm, ensuring less than 1psi pressure drop at power levels up to 600+hp. It offers a 70% larger internal flow area than OEM, utilizing oversized 10mm paths for both charge air and ambient air—significantly wider than the typical 6.5mm paths. This design maximizes cooling efficiency and performance, making it ideal for high-power applications.

Full-Race Intercooler Mounting Beam: A hand-fabricated lower support beam constructed from high-strength steel for additional rigidity and longevity.

Full-Race Aluminum Charge Piping (Hot and Cold Side): Inlet and outlet sizing has been boosted to accommodate 3″ piping on each side.

Cast Aluminum Y-Pipe: Our F-150 intercooler kits feature a cast aluminum Y-Pipe for a stronger, better-fitting, and more reliable intercooler upgrade.

Hardware Kit: Engineered as a direct bolt-on replacement, this kit includes all necessary components for installation including 2-ply couplers, t-bold clamps, piping, mounting brackets, a horn relocation bracket, and more.

Optional Powder Coating: Protect and enhance your intercooler with optional black powder coating.

Why should I upgrade to the Full-Race 2015-2023 F-150 EcoBoost Intercooler?

Heat is the enemy of horsepower. Unfortunately, the OEM charge air cooler on the 2015-2023 Ford Raptor & F-150 3.5L EcoBoosts is woefully inadequate, even at stock boost levels. One quick pull can result in charge air temps well above the recommended levels. When your truck’s computer sees this, it starts reducing power to save the engine. Our Upgraded Intercooler Kit helps address this problem by keeping charge air temperatures low and preventing power loss from overheating. It enhances power retention even under intense conditions.

How does the Full-Race EcoBoost Intercooler Kit improve cooling performance over the OEM intercooler?

The Full-Race V2 Intercooler is the toughest and highest-flowing intercooler ever developed for the Ford Raptor and EcoBoost F-150 trucks. Featuring aerodynamic cast end tanks with internal flow dividers, this F-150 intercooler increases internal flow area by 70% over stock, and limits pressure drops to <1psi at 700+hp airflow rates.

Can I add aftermarket front-end accessories after installing this intercooler?

Yes! Being that the stock EcoBoost intercooler mounting location is anything but ideal, Full-Race focused on making the installation of a steel bumper, bull bar, snowplow, and virtually any other form of F-150 front-end upgrade fully compatible with this intercooler.

What other parts do I need to install?

We’ve included everything you need to install this Intercooler upgrade, however, if you want to take your truck to the next level, we recommend installing the Full-Race Upgraded Aluminum Radiator as well. For those looking to get the most out of their EcoBoost engine, we also recommend adding a Turbosmart Vee Port EM Valve.

Is professional installation required?

While the Full-Race Intercooler Kit for the 2015-2023 Ford Raptor & F-150 3.5L EcoBoost is designed for straightforward installation, professional installation is recommended. You can check out our installation instructions, or view an install video here.

Does installing this intercooler affect my vehicle's warranty?

Modifying your Ford Raptor or F-150 EcoBoost with aftermarket parts can affect its warranty. Consult your warranty agreement or dealer to understand the impact of these repairs on your coverage.

Looking to ensure you get the perfect part for your unique application the first time? Full-Race is here to help.

Email us at gofaster@full-race.com or call us at (602) 437-2101 to find out how we can help you achieve your goals.

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